March 5, 2018

Fatal accident while repair of insulation on ammonia storage tank

A fatal accident occurred in 2015 when workers were weatherproofing the outer layer of a large ammonia tank, when a piece of equipment struck the tank’s valve, which caused an ammonia leak that killed one worker.
This accident highlights the need to ensure that proper job safety analysis is carried out especially when working with ammonia tanks.

March 1, 2018

And then there is a fatality!

How many of you have experienced good safety records when suddenly a fatality occurs in a non process area? Well, you have? The management of Process Safety and Occupational Health and Safety in a chemical plant have a few common elements like incident investigation, work permits, training, emergency planning and response etc. However there is one most important underlying foundation for both- it is a good safety culture. Recently, a large chemical plant experienced two fatalities within a span of two months. Both the fatalities were not in a process area (covered process as defined in PSM) but were road accidents within the factory complex. One of them could have been prevented if the driver was wearing a seat belt. I had visited the plant a month before the fatal road accident (driver without seat belt) and had observed that in the township (where employees reside) of that plant, many of the staff were not wearing crash helmets when riding a two wheeler or were not buckling up when driving a car. This is the problem. You cannot throw away your rules just because you have come out of the factory and entered the township! Safety Culture should be developed assiduously by management both in and outside the plant. Breaking safety rules outside a plant will carry the same behavior inside the plant and other employees will start emulating this. After a fatality, there is always a lot of introspection, but don't forget the basics - Management staff must walk the talk both inside and outside the plant. Plain and simple.

February 25, 2018

With Team PSM at HPCL Mittal Refinery

I have been interacting with the PSM team at HPCL Mittal Energy Limited, Punjab since 2016 and I am happy to post a pic with this young, energetic and dedicated team. I wish them all the best!
From L to R: Pankaj, Anshul, Me, Vishal and Tarun

February 19, 2018

Singapore safety initiative secures global award from IChemE

Singapore safety initiative secures global award from IChemE: IChemE, an international professional body for chemical engineers with over 44,000 members in 120 countries, has congratulated Singapore’s Ministry of Manpower (MOM), National Environment Agency (N…

February 14, 2018

How automation and the human avoided a disaster!

A near miss in aviation has been reported on Feb 7th when two Indian air carriers avoided a mid air collision thanks to the traffic collision avoidance system (TCAS). The pilot of one of the aircraft obeyed the command of the TCAS and immediately climbed to avoid disaster. Perfect example of automation and human avoiding a disaster!
Read about it in this link.